Discover the PERFECT CUT Premium Tap S12495, the ultimate choice for precision threading in demanding industrial applications. Engineered with cutting‑edge geometry and premium-grade tool steel, this tap delivers superior chip evacuation, consistent thread quality, and extended tool life, making it the preferred solution for CNC machining, manual tapping, and automated production lines.
Key Benefits
- Exceptional Thread Accuracy: Optimized 60° thread angle and precise pitch control guarantee flawless M‑size threads from 1‑8 to 1‑12 across a wide range of materials.
- Maximum Chip Breakage: Proprietary chip‑breaker design reduces torque spikes and prevents tap breakage, even in deep hole applications.
- High Wear Resistance: Manufactured from Vernit‑S high‑speed steel (HSS) with a TiN coating for superior hardness and corrosion protection.
- Easy Installation: Standard 3/8‑in (10 mm) shank ensures compatibility with most tapping heads, collet chucks, and power taps.
- Reduced Cycle Time: Efficient cutting action minimizes feed pressure and speeds up production cycles without sacrificing surface finish.
Technical Specifications
| Parameter | Specification |
|---|
| Model | S12495 |
| Thread Standard | ISO Metric (M‑size) – 1‑8 to 1‑12 |
| Material | Vernit‑S HSS with TiN coating |
| Shank Diameter | 10 mm (3/8‑in) |
| Overall Length | 150 mm (5.9 in) |
| Coating Thickness | ≈ 1.5 µm TiN |
| Maximum Cutting Depth | 30 mm (1.18 in) |
| Recommended Cutting Speed | 30‑45 m/min (depending on material) |
| Recommended Feed Rate | 0.1‑0.2 mm/rev |
Why Choose PERFECT CUT?
The PERFECT CUT Premium Tap series is the result of over 20 years of R&D in thread‑forming technology. Each tap is rigorously tested under real‑world conditions to ensure it meets the highest standards of durability, repeatability, and performance. Whether you are producing aerospace components, automotive parts, or medical devices, the S12495 delivers consistent results that reduce scrap and rework.
Applications
- Precision CNC machining centers
- Automated tapping stations in high‑volume production
- Manual tapping on lathes and milling machines
- Threading of stainless steel, alloy steel, and hardened components
- Assembly of fasteners, housings, and hydraulic fittings
Installation & Usage Tips
- Verify the correct tap size and thread pitch for your workpiece before installation.
- Secure the tap in a high‑precision tapping head or collet chuck to avoid run‑out.
- Apply a suitable cutting fluid to improve chip evacuation and extend tool life.
- Start with a low feed rate, then gradually increase to the recommended range for optimal results.
- After each tapping cycle, inspect the threads for uniformity and adjust parameters if necessary.
Environmental & Safety Information
The PERFECT CUT Premium Tap S12495 complies with ISO 9001 quality management standards and RoHS directives. Its TiN coating is free of hazardous substances, and the tap is designed for safe handling with standard personal protective equipment (PPE). For optimal safety, always follow your machine’s operating guidelines.
Customer Support & Warranty
We stand behind the quality of every PERFECT CUT tap with a 12‑month limited warranty covering material defects and premature wear under normal operating conditions. Our technical support team is available 24/7 to assist with tool selection, process optimization, and troubleshooting.
