SINCLAIR CARBIDE VLD CASE MOUTH CHAMFERING TOOL 749004113

SINCLAIR CARBIDE VLD CASE MOUTH CHAMFERING TOOL 749004113 The SINCLAIR CARBIDE VLD CASE MOUTH CHAMFERING TOOL 749004113 is a precision‑engineered solution designed for high‑speed, high‑accuracy chamfering of case mouth edges in aerospace, automotive, and high‑performance engineering applications. Featuring a rugged VLD (Very Long Duration) carbide insert, this tool delivers consistent, clean cuts that meet stringent tolerance requirements while extending tool life and reducing downtime. Key Benefits Exceptional Wear Resistance: The VLD carbide geometry resists abrasive wear, maintaining sharpness even after prolonged use on hardened alloys. Superior Edge Quality: Produces uniform chamfers with minimal burr formation, enhancing part fit and reducing post‑process finishing. Extended Tool Life: Optimized heat‑treatment and coating technology provide up to 30% longer service intervals compared to standard carbide tools. High Speed Capability: Engineered for spindle speeds up to 20,000 RPM, delivering fast cycle times without compromising accuracy. Easy Integration: Compatible with standard CNC and manual machining setups, featuring a quick‑change shank for rapid tool swaps. Technical Specifications Specification Detail Tool Type Case Mouth Chamfering Carbide Grade VLD (Very Long Duration) – ISO 18245 Class 1 Insert Shape Tri‑angular chamfer geometry Shank Diameter Ø 12 mm (standard) – optional Ø 10 mm or Ø 8 mm Chamfer Angle 45° ±0.5° (custom angles available upon request) Maximum Cutting Depth 0.45 mm per pass Recommended Cutting Speed 150–300 m/min Feed Rate 0.05–0.20 mm/rev Material Compatibility Aluminum alloys, Ti‑6Al‑4V, Inconel, stainless steel, hardened tool steel, composite casings Coating TiAlN (Titanium Aluminium Nitride) for enhanced thermal stability Weight ≈ 45 g (without holder) Applications This chamfering tool is ideal for a wide range of precision machining tasks, including: Aircraft and aerospace component case mouth preparation High‑performance automotive engine block and cylinder head machining Precision gear and bearing housings Medical device component finishing Custom tooling for prototype and low‑volume production runs Installation & Usage Guidelines Tool Mounting: Secure the tool in a compatible holder using the standard ISO 2901 thread. Verify that the shank is fully seated to avoid run‑out. Machine Setup: Align the spindle axis perpendicular to the workpiece surface. Set the appropriate spindle speed and feed rates based on material and desired chamfer depth. Coolant Application: Use a high‑pressure mist or flood coolant (water‑soluble) to dissipate heat and prolong insert life. Pass Planning: For deeper chamfers, perform multiple light passes rather than a single heavy cut to maintain surface integrity. Inspection: After each machining cycle, check chamfer dimensions with a calibrated micrometer or optical comparator to ensure tolerance compliance. Why Choose Sinclair Carbide? Sinclair Carbide has been a leader in industrial cutting solutions for over 70 years. Our VLD case mouth chamfering tools are the result of continuous research, rigorous testing, and feedback from top-tier manufacturers worldwide. When you select the SINCLAIR CARBIDE VLD CASE MOUTH CHAMFERING TOOL, you receive a product that combines durability, precision, and reliability—helping you achieve higher productivity and lower total cost of ownership. Related Products Sinclair Carbide VLD Case Mouth Chamfering Tool – 0.5 mm VLD Multi‑Purpose Insert Holder Coolant Spray System for High‑Speed Machining The End